Plastic parts manufacturers prefer injection moulding as their production method, not only for its efficient production but also the versatile utilization. This article involves 10 advantages of injection moulding, which are the reasons why plastic injection moulding has become the most popular method for plastic parts mass production.
注射成型的优势
1.高效率和快速生产
塑料注射成型过程比其他成型方法更快，因为根据客户的规格设计的注射模具，支持塑料零件的大规模生产。成型过程是自动的。一旦设计模具制成，生产的循环便宜，快速有效。
With this high production output rate, plastic injection moulding is high efficiency and fast production. Moulding speed usually has about 15-120 seconds as its cycle time. The short period between cycles allows moulding manufacturers to reduce the time of production and the cost of production, and increase revenue and profit margins.
2.不同的几何/形状设计
成型工艺在制造过程中提供了高压，并且在这种压力下，无论它们拥有哪种复杂的形状和细节零件设计，塑料零件都可以更容易形成。应在零件设计阶段考虑基本设计元素，否则，可能会有一些影响塑料零件质量的注射成型缺陷。注射模具设计涉及壁厚，肋骨设计，boss设计，角过渡以及焊接线和门的位置以及正确放置的通风口。
3. Enhanced Strength
Moulding manufacturers may add some fillers into the injection moulds. With these fillers, the density of the plastic may have a reduction while when plastic being moulded, it helps in enhancing strength to the part after it has been molded.
作为注射成型的优点之一，增强的强度允许注射成型能够产生强大耐用的零件。
4.节省成本
Plastic injection moulding takes lots of machines and robotics to finish an automate process. The only operator control and manage these machine and robotics. This automatic process helps moulding manufactures reduce their labor cost.
一种注射模具可以产生很多塑料零件，因此，模具设计师应该具有正确的设计，以避免造型缺陷。短生产周期需要高产量的产量，如果霉菌的设计是合适的，塑料注塑机将具有高效率，快速生产和出色的输出，这将降低成型制造商的生产成本。
5.灵活性
In plastic injection moulding, manufacturers can choose different materials and colors for their parts, which shows the flexibility of injection moulding. As two main factors of injection moulding, material and color should be considered at the parts design phase. Experience plastic injection moulding maker can suggest the best material for you from a variety of resins according to your parts’ application.
The advantages of injection moulding support moulding manufacturers use different types of plastic simultaneously. Co-injection molding allows manufacturers to use not only one specific type of plastic in moulding process.
使用各种着色系统，您可以为塑料零件着色。着色系统提供了其独特的特性，优势和缺点。
6.减少浪费
Mass production moulding may create a mount of waste. Therefore finding a moulding partner who has quality, sustainability, and optimal safety can help you improve the efficiency of production and reduce waste during moulding. Plastic moulding manufacturers have green manufacturing initiatives, with less waste, have become the reliable choice for their customers.
Generally speaking, mold design plays an important role in reducing waste. Injection moulding has high repeatability, once the mold was made, it can be used again and again. This feature allows injection moulding having a high usage rate of molds, which reduces the plastic waste.
7.精度
注射型制造商达到了不超过0.001英寸的误差范围的设计，这满足了需要紧密的注射成型公差的客户。有了注射成型的优势，制造商可以为精确仪器的各个部分创造大规模生产。
8.高可重复性
一旦完成科学模具设计，就可以一次使用它。注射成型的优势可以帮助制造商在高端行业（例如医疗行业，汽车行业）中的精确部分创造大规模生产。
9。Lightweighting
塑料注塑零件可以为汽车行业提供更轻，更精确的零件。如今，汽车制造商更喜欢更轻巧，高强度，高质量和良好的性能零件，以取代汽车制造中的金属组件。
塑料注射模制零件比金属组件更轻，质量更高。因此，高端行业制造商更喜欢它们。
10.自动生产
Most of the plastic injection moulding takes automatic equipment for assembly production. This process only needs one operator to control the machine and reduced the cost of labor efficiently. With automatic production, the efficiency of injection moulding increased, then a high production output has been made.
Stebro具有一条全自动装配产品线，这将有效降低劳动力和生产成本。严格的监控可确保模制零件的高质量。
11.减少完成要求
通常有光滑，完整的塑料注射模制零件。当零件从容量中弹出时，塑料注塑过程通常没有其他步骤。注射成型零件的优点减少了塑料注塑成型的完成要求，而且模制零件没有其他额外的费用。
12. Product/Part Consistency
大多数塑料注塑成型组件都具有一致的过程，其重复性也具有很高的重复性，可以实现复杂的设计，并具有紧密的注入成型公差。注射成型的优势承诺塑料注射成型能够在关键使用应用中使用，例如医疗行业，汽车行业等。
结论
注塑可以节省劳动力和产品ion cost and also can reduce waste, all of these help moulding manufacturers save their budgets. Besides, injection moulding has high repeatability, it has high production output rate and high efficiency and suite with various shapes and complex designs. Moreover, it has no other steps when the parts have been finished by moulding machine.
These advantages of injection moulding are the reasons why most manufacturers choose plastic injection moulding. After reading this article, 10 advantages of injection moulding will also help you understand how to choose a reliable moulding partner for your injection moulding business.
为什么选择Stebro？
As a professional injection moulding manufacturer, Stebro is sophisticated and experienced in moulding industry. Our molding production includes all these advantages of injection moulding. We are still trying to pursue the most excellent injection mold and made our injection moulding service personalized and specialized. We are working closely with our customer for solving any question which our customers might meet during the cooperation. Besides we provide other technology instruction like materials selection, mold design service for our customers. We understand what our customers want, and we can produce the mold which satisfies them.