Low Volume Injection Molding

低容量注入成型是零件设计验证,桥梁工具,飞行员运行,低容量生产和桥梁生产量的理想选择。这不仅是在开发过程中,而且在产品生命周期的所有阶段,因为可以快速,成本效益提供质量零件,这是一个可靠的选择。

Stebro塑料成型公司正在通过我们的预生产工艺重新定义制造。我们的低体积注入成型受到监测和控制,因此您可以确保注射模具设计和构建的各个方面。我们的工具和注入成型使您可以在短时间内进行零件。我们了解低容量塑料零件的交付时间的重要性,因此我们将快速,廉价地提供您的塑料零件。

低容量塑料设计

Complex design accepted

Low Volume Injection Mold Design

We provide plastic rapid prototyping services and complete product development. These services including CNC machining, SLA plastic prototype , SLS plastic prototype, Vacuum Casting and Low Volume Injection Molding.

低体积注射模具制造

我们是中国专业的塑料模具制造商和定制注塑制造商。必威提现不了我们专门针对室外动力设备,汽车,医疗,电子和其他类型的塑料产品制造塑料注射模具。

Low Volume Injection Molding

A Full Services Custom Plastic Injection Molding Company providing Complete Product Development to Mass Part Production in China. Low & High Volume Injection Molding, Insert Molding, Over Molding & Vertical Injection Molding

低体积注入成型工艺

Our On-Demand Injection Molding leverages over one decade of knowledge. We aim to operate as an extension of our customers’ team, helping them optimize the way they quote and produce low volume plastic parts.

50 to 1000+ Injection Molded Parts

For prototype molds we typically use Aluminum, S50C or pre-hardened P20 tool steel to make the core, cavity and ejector plates which are assembled into a Master Unit Die base. We can add custom cooling circuits, hot tips, and other refinements to aid with the production of technical resins or complex geometries. For polished or high-gloss parts, we use NAK 80 or S136H, a polishing grade of stainless steel. Low volume production of injection molded parts is ideal for 50 pcs up to ten thousands parts of varying complexity. This option offers medium tooling and part price.

10,000 to 100,000+ Injection Molded Parts

For pilot production molds we typically use pre-hardened P20H tool steel or NAK-80 stainless tool steel to make a complete mold, which is, in effect, a full production tool without full hardness. All of our pilot production or ‘bridge tooling’ molds are built to local standards. Medium volume injection molding tooling are ideal for thousands to hundreds-of-thousands of parts of varying complexity. This option incurs a higher tooling cost but a much lower part cost.

100,000多个注塑零件

These are full production injection mold tools. Molds are to standards. Typically up to 8 cavity molds, maximum injection mold press size 500 tons, steel type P20, H13, NAK 80. Open and shut, multi-slide, unscrewing etc. are all available. If you have a requirement for full production molds where the molds will be sent to you, please contact us.

Low Volume Injection Mold Design

We insist mold construction design

低体积注射模具制造

为了加快霉菌制造过程而不牺牲质量,您需要正确的技术。我们使用UG设计和制造模具。2K模具制造是根据3D模具设计进行助攻的。为了制造2K模具,我们使用了不同的制造机,例如Mikron CNC,Agiecharmiles EDM,Sodick慢速剪线机,研磨机和枪支钻机。加工了所有组件后,我们必须测量CMM机器上的密钥尺寸。避免在隔板表面闪烁非常重要。

低体积注入成型表面

  • 1,预览组件
  • 2,产品设计输入和研究
  • 3,支持模具设计的细节,例如腔编号,零件材料,收缩等。
  • 4,模具布局
  • 5,霉菌设计
  • 6, Mold Flow Analysis
  • 7,工具钢的选择
  • 8, Mold Manufacturing
  • 9,霉菌组件和霉菌试验

Stebro Mold Advantages of the Low Volume Injection Molding

  • Design for Manufacturing Analysis (DFM) with each new project
  • No limitations on side actions
  • Numerous choices for polishing, texturing, color and plastic material
  • 多组件项目很常见
  • 50-100k零件的生产级工具
  • T1样品2-4周的标准提前时间
  • No MOQ, Low volume injection molded parts are our specialty
  • 10 sample parts are included with each new injection mold order for customer review
  • Engineering Changes allow us to react very quickly to design updates and to test multiple concepts
  • 从原型过渡到较高的体积是无缝的
  • Low/Mid/High volume production injection molding services

低容量塑料注塑成型的优势

  • Eliminates design risks before building production molds
  • Delivers production quality parts from production plastic materials
  • Less expensive tooling cost
  • Reduce cost with no minimum orders
  • Provide rapid access to emerging markets
  • 允许更快的设计更改和更多设计灵活性
  • 缩短生产交货时间
  • Provides a bridge between initial prototypes and high-volume production

低体积注入模制样品

No matter what industry you’re in, if you have a need for low-volume plastic molding, Stebro Mold can help.


接触us for more on how Stebro Mold’ expertise allowed for a cost-effective product with much less time to market and on-demand molding.