什么是插入注射成型？
插入注塑成型是在注入熔融材料之前将插入插入插入到塑料模具中的制造过程，以形成最终产品的一部分。它也称为插入成型，或在英国插入成型。首先插入将其放置在模具中，然后将熔融树脂注入其中并允许硬化。冷却塑料后，将零件用插入物和塑料形成一块弹出。
塑料插入式成型是提高组件的强度和可靠性的理想选择，并可以帮助节省成本和生产时间。插入成型代替金属和塑料二级操作组件，而组件仅由塑料或金属制成。这个独特的插入成型过程将金属和塑料，陶瓷或多种材料，组件和塑料组合组合到一个单元中。
插入霉菌制造
插入注塑成型
Vertical Injection Molding
插入成型Design Considerations:
插入成型设计规则类似于标准注射成型。
- 保持适当的草稿角度，使零件从模具中释放出来。
- 均匀的壁厚。均匀的壁厚。太薄的壁截面会导致结构性故障或不良的绝缘特性。墙壁太厚，甚至在本地，都会导致外观缺陷和超重组件。
- Good design of ribs and support ribs and bosses,
- Hollow out thick sections,
- Add smooth transitions,
- Round all edges,
- 底切。如果可能的话，应通过重新设计避免模具中零件几何形状的底切。
- 避免不需要的组件功能
- 正确使用半径，角落和圆角，以保持均匀的壁厚并减少零件中的应力浓度。
- Part surface, textures or polish. Textures and lettering can often be molded into the surface of a part. It can also help to hide surface imperfections such as weld lines.
这些都是好的建议,同样适用于我nsert molding. However, when you have an insert moulding process, there are many factors for mold design engineers to consider when designing or constructing insert molding tooling. Some of the main considerations of insert moulding process include:
- Evaluating Material Bonding and Adhesion.
- Plastic components and metal inserts are designed for mechanical bonding.
- Avoid sealing off plastic with R angel as much as possible or enlarge R angel as much as possible to reduce the risk of plastic overflow.
- 通过机器人或手动将插入物放入模具中。
- Holding the inserts during the insert moulding process and so on.
用于塑料的插入插入成型
- 黄铜，盲螺纹，螺纹插入物，螺纹钢零件，
- 钢，不锈钢，螺丝机零件，金属冲压，
- Photo chemical etched parts, cold headed parts, die-cut plastic parts,
- Insulated wires, flexible circuits, lead frames, ceramic, composite insulators
插入注塑成型Manufacturing Services
Stebro Mold is a professional insert mold manufacturer and insert molding specialist. We are the best insert molding company in China, and provide excellent insert molding service. We offer extensive engineering and design support to aid customers with insert design and material selection. Our integrated consultation, design and manufacturing process delivers a complete insert-molded assembly.
我们在插入成型过程方面是专业的，并使用带有可旋转板的先进Engel垂直注入模制机进行插入注塑成型生产和高质量插入成型产品。首先，垂直注入造型压机可以使用重力将插入物保持在模具关闭时将其置于适当的位置。当将熔融塑料树脂缓慢倒入模具中时，它有助于将insrt保持在固定位置。使用可旋转的板，我们可以在垂直注射型机器上上传一个腔侧和两个核心侧。虽然一个核心侧处于腔侧的注射成型过程中，但另一个核心侧可以加载插入物，而循环时间则减少。
作为一家专业的插入成型公司，我们与成型合作伙伴紧密合作，并尝试为它们提供最佳的插入成型零件。
As a full service insert molded parts specialist, our Insert Injection Molding Services include:
- Procurement or manufacture of Inserts
- Mold Design and Mold Manufacturing for the Insert Injection Mold
- 插入成型include low volume and high volume Mass Production
- Part Design Assistant on the insert-molded plastic parts
- Plastic Materials Selection for Plastic Insert Molding
在中国插入成型公司
At the global insert molding market, the area of Asia Pacific insert moulding market nearly led the demand for molding with the most market size. Insert molding company in China has the advantages form both government and local market.
中国插入成型公司的优势
- 较低的人工成本导致价格较低，高质量和批量生产
- High molding technique to avoid the defects of molding
- Professional molding service, and specialized molding instruction for you
- 更凶猛的市场领导中国插入成型公司更具竞争力
如果您正在寻找插入成型合作伙伴，那么在中国插入成型公司是您的最佳选择。它们在插入成型方面具有更多优势，并提供出色的插入成型。
Benefits of Insert Molding Process
- Reduced assembly Time and labor costs
- Reduction of component size and weight
- Enhanced product design flexibility
- 提高了更复杂形状和组件的灵活性
- Increased reliability by removing adhesives and fasteners
- Higher strength and durability, Improved strength and structure
- 产品一致性
- Accurate, repeatable high tolerance
插入成型VS Over Molding
最常见的塑料注塑工艺的应用之一是过度插入和插入成型。
在将熔融塑料注入霉菌腔之前，插入成型也称为插入成型。通过这样做，这两个部分被融合在一起，成为一件。通常，我们将金属零件放入模具中以插入模具。
Overmolding is another way to combine multiple parts into one single piece. The base layer is molded first and the additional plastic layer is molded over and around the original part – resulting in a single and finished product. Overmolding is often used to add a soft material to an existing product. It is also used to create two-color part.
可以通过手动或自动化来插入注射成型和过度成型。
插入成型Example products
质量插入成型Manufacturer, Affordable Price, Fast Delivery, Free Technical Support, Class A services.
